CANDLE

( Chandelle , Fr.; Kerze , Licht , Germ.) I shall first briefly describe the ordinary manufacture of candles. They are either dipped or moulded. But the first part of the proce is the sorting of the tallow. Mutton suet with a proportion of ox-tallow is selected for mould candles, because it gives them glo and consistence. Coarser tallow is reserved for the dipped candles. After being sorted, it is cut into small pieces, preparatory to being melted or rendered ; and the sooner this is done after the fat is taken from the carcase the better, because the fibrous and fleshy matters mixed with it promote its putrefaction. Tallow is too commonly melted by a naked fire applied to the bottom of the ve el, whereas it should be done either in a cold set pan, where the flame plays only round the sides a little way above the bottom, or in a steam-cased pan. After being fused a considerable time, the membranous matters collect at the surface, constituting the cracklings used sometimes for feeding dogs, after the fat has been squeezed out of it by a pre . The liquid tallow is strained through a sieve into another copper, where it is treated with water at a boiling temperature in order to wash it. After a while, when the foul water has settled to the bottom, the purified tallow is lifted out, by means of tinned iron buckets, into tubs of a moderate size, where it concretes, and is ready for use. It is a remarkable circumstance, that the wicks for the best candles are still cotton rovings imported from Turkey, notwithstanding the vast extension and perfection of cotton-spinning in this country. Four or more of these Turkey skeins, according to the intended thickne of the wick, are wound off at once into bottoms or clues, and afterwards cut by a simple machine into lengths corresponding to those of the candles to be made. Mr. Cole bank obtained a patent, in June, 1822, for a machine for cutting, twisting, and spreading wicks, which, though convenient, does not seem to have come into general use. The operations are performed upon a series of threads at once. The apparatus is placed in a box, in front of which the operator sits. A reel extends acro the box, at the hinder part, upon which the cotton threads have been previously wound: from this reel they are drawn off in proper lengths, doubled, and cut by an ingenious mechanism. By dipping the wicks into the melted tallow, rubbing them between the palms of the hands, and allowing the tallow which adheres to harden, they may be arranged with facility upon the broaches for the purpose of dipping. The dipping room is furnished with a boiler for melting the tallow, the dipping mould, or cistern, and a large wheel for supporting the broaches. From the ceiling of the workshop a long balance-shaped beam is suspended, to one end of which a wooden frame is attached for holding the broaches with the wicks arranged at proper distances. The opposite arm is loaded with a weight to counterbalance the wooden frame, and to enable the workman to ascertain the proper size of the candles. The end of the lever which supports the frame is placed immediately above the dipping cistern; and the whole machine is so balanced that, by a gentle pre ure of the hand, the wicks are let down into the melted tallow as often as may be required. IMG:4147767755307473660_illo0247.png:Candle dipper The following convenient apparatus for dipping candles has been long in use at Edinburgh. In the centre of the dipping-room a strong upright post A A , fig. 253. , is erected, with turning iron pivots at its two ends. Near its middle, six mortises are cut at small distances from one another, into each of which is inserted a long bar of wood B B , which moves vertically upon an iron pin, also pa ing through the middle of the shaft. The whole presents the appearance of a large horizontal wheel with twelve arms. A complete view of two of them only is given in the figure. From the extremity of each arm is suspended a frame, or port, as the workmen call it, containing 6 rods, on each of which are hung 18 wicks, making the whole number of wicks upon the wheel 1296. The machine, though apparently heavy, turns round by the smallest effort of the workman; and each port, as it comes in succe ion over the dipping-mould, is gently pre ed downwards, by which means the wicks are regularly immersed in melted tallow. As the arms of the lever are all of the same length, and as each is loaded with nearly the same weight, it is obvious that they will all naturally a ume a horizontal position. In order, however, to prevent any oscillation of the machine in turning round, the levers are kept in a horizontal position by means of small chains a a , one end of which is fixed to the top of the upright shaft, and the other terminates in a small square piece of wood b , which exactly fills the notch c in the lever. As one end of the levers must be depre ed at each dip, the square piece of wood is thrown out of the notch by the workman pre ing down the handle D , which communicates with the small lever e , inserted into a groove in the bar B . In order that the square piece of wood, fixed in one extremity of the chain, may recover its position upon the workman’s raising the port, a small cord is attached to it, which pa es over a pulley inserted in a groove near c , and communicates with another pulley and weight, which draws it forward to the notch. In this way the operation of dipping may be conducted by a single workman with perfect ease and regularity, and even dispatch. No time is lost, and no unnece ary labour expended, in removing the ports after each dip; and, besides, the proce of cooling is much accelerated by the candles being kept in constant motion through the air. The number of revolutions which the wheel must make, in order to complete one operation, must obviously depend upon the state of the weather and the size of the candles; but it is said that, in moderately cold weather, not more than two hours are nece ary for a single person to finish one wheel of candles of a common size. Upon the supposition, therefore, that six wheels are completed in one day, no le a number than 7776 candles will be manufactured in that space of time by one workman. I shall next describe the proce of moulding, which, if po ible, is even le complicated in its details than that of dipping. The moulds are made of some metallic substance, usually pewter, and consist of two parts. The shaft or great body of the mould is a hollow cylinder, finely polished in the inside, and open at both extremities. The top of the mould is a small metallic cup, having a moulding within-side, and a hole to admit the wick. The two parts are soldered together, and when united, as will readily be imagined, have the shape of a moulded candle. A third piece, called the foot, is sometimes added; it is a kind of small funnel, through which the liquid tallow runs into the mould, and, being screwed to the opposite extremity of the shaft, is removable at pleasure. This additional piece may certainly be useful in very mild weather; since, by removing it, the candles may be drawn more easily from the moulds; but, in general, it may be dispensed with. Eight or twelve of these moulds, according to their size, are fixed in a frame, which bears a great resemblance to a wooden stool, the upper surface of which forms a kind of trough. The top of the moulds points downwards, and the other extremity, which is open, is inserted into the bottom trough or top of the stool, and made quite level with its upper surface. In order to introduce the wicks into the mould, the workman lays the frame upon its side on an adjoining table, and holding in his left hand a quantity of wicks, previously cut to the proper length, he introduces into the mould a long wire with a hooked point. As soon as the hook of the wire appears through the hole in the top of the mould, he attaches to it the looped end of the wick, and, immediately drawing back the wire, carries the wick along with it. In this manner each mould in succe ion is furnished with a wick. Another workman now follows, and pa es a small wire through the loop of each wick. This wire is obviously intended to keep the wick stretched, and to prevent it from falling back into the mould upon the frame being placed in the proper position for filling. The frame is then handed to the person that fills the moulds, who previously arranges the small wires in such a manner that each wick may be exactly in the middle of the mould. The moulds are filled by running tallow into each of them, or into the trough, from a cistern furnished with a cock, and which is regularly supplied with tallow of the proper temperature from an adjoining boiler. When the workman observes that the moulds are nearly half filled he turns the cock, and, laying hold of that portion of the wick which hangs out of the mould, pulls it tight, and thus prevents any curling of the wick, which might injure the candles: he then opens the cock, and completes the proce of filling. The frame is now set aside to cool; and when the tallow has acquired a proper consistence, which the workman easily discovers by a snapping noise emitted by the candles upon pre ing his thumb against the bottom of the moulds, he first withdraws the small wires which kept the wicks tense, and then, scraping off the loose tallow from the top of the frame with a small wooden spade, he introduces a bodkin into the loop of the wick, and thus draws each candle in succe ion from its mould. The candles are now laid upon a table for the inspection of the exciseman, and afterwards removed to the storehouse. Previous to storing them up, some candle-makers bleach their candles, by exposing them to the air and dews for several days. This additional labour can be nece ary only when the dealer is obliged to have early sales; for if the candles are kept for some months, as they ought to be, before they are brought to market, they become sufficiently whitened by age.