ALLOY

( Alliage , Fr.; Legirung , Germ.) This term formerly signified a compound of gold and silver, with some metal of inferior value, but it now means any compound of any two or more metals whatever. Thus, bronze is an alloy of copper and tin; bra , an alloy of copper and zinc; and type metal, an alloy of lead and antimony. All the alloys po e metallic lustre, even when cut or broken to pieces; they are opaque; are excellent conductors of heat and electricity; are frequently susceptible of crystallising; are more or le ductile, malleable, elastic, and sonorous. An alloy which consists of metals differently fusible is usually malleable in the cold, and brittle when hot, as is exemplified with bra and gong metal. Many alloys consist of definite or equivalent proportions of the simple component metals, though some alloys seem to form in any proportion, like combinations of salt or sugar with water. It is probable that peculiar properties belong to the equivalent or atomic ratio, as is exemplified in the superior quality of bra made in that proportion. One metal does not alloy indifferently with every other metal, but it is governed in this respect by peculiar affinities; thus, silver will hardly unite with iron, but it combines readily with gold, copper, and lead. In comparing the alloys with their constituent metals, the following differences may be noted; in general, the ductility of the alloy is le than that of the separate metals, and sometimes in a very remarkable degree; on the contrary, the alloy is usually harder than the mean hardne of its constituents. The mercurial alloys or amalgams are, perhaps, exceptions to this rule. The specific gravity is rarely the mean between that of each of its constituents, but is sometimes greater and sometimes le , indicating, in the former case, an approximation, and in the latter, a recedure, of the particles from each other in the act of their union. The following tables of binary alloys exhibit this circumstance in experimental detail :— | Alloys having a density greater than the mean of their constituents. | Alloys having a density le than the mean of their constituents. | | Gold and zinc | Gold and silver | | Gold and tin | Gold and iron | | Gold and bismuth | Gold and lead | | Gold and antimony | Gold and copper | | Gold and cobalt | Gold and iridium | | Silver and zinc | Gold and nickel | | Silver and lead | Silver and copper | | Silver and tin | Silver and lead | | Silver and bismuth | Iron and bismuth | | Silver and antimony | Iron and antimony | | Copper and zinc | Iron and lead | | Copper and tin | Tin and lead | | Copper and palladium | Tin and palladium | | Copper and bismuth | Tin and antimony | | Lead and antimony | Nickel and arsenic | | Platinum and molybdenum | Zinc and antimony. | | Palladium and bismuth. | | It would be hardly po ible to infer the melting point of an alloy from that of each of its constituent metals; but, in general, the fusibility is increased by mutual affinity in their state of combination. Of this, a remarkable instance is afforded in the fusible metal consisting of 8 parts of bismuth, 5 of lead, and 3 of tin, which melts at the heat of boiling water or 212° Fahr., though the melting point deduced from the mean of its components should be 514°. This alloy may be rendered still more fusible by adding a very little mercury to it, when it forms an excellent material for certain anatomical injections, and for filling the hollows of carious teeth. Nor do the colours of alloys depend, in any considerable degree, upon those of the separate metals; thus, the colour of copper, instead of being rendered paler by a large addition of zinc, is thereby converted into the rich-looking pinchbeck metal. By means of alloys, we multiply, as it were, the numbers of useful metals, and sometimes give usefulne to such as are separately of little value. Since these compounds can be formed only by fusion, and since many metals are apt to oxidise readily at their melting temperature, proper precautions must be taken in making alloys to prevent this occurrence, which is incompatible with their formation. Thus, in combining tin and lead, rosin or grease is usually put on the surface of the melting metals, the carbon produced by the decomposition of which protects them, in most cases, sufficiently from oxidise ment. When we wish to combine tin with iron, as in the tinning of cast-iron tea kettles, we rub sal ammoniac upon the surfaces of the hot metals in contact with each other, and thus exclude the atmospheric oxygen by means of its fumes. When there is a notable difference in the specific gravities of the metals which we wish to combine, we often find great difficulties in obtaining homogeneous alloys; for each metal may tend to a ume the level due to its density, as is remarkably exemplified in alloys of gold and silver made without adequate stirring of the melting metals. If the ma be large, and slow of cooling after it is cast in an upright cylindrical form, the metals sometimes separate, to a certain degree, in the order of their densities. Thus, in casting large bells and cannons with copper alloys, the bottom of the casting is apt to contain too much copper and the top too much tin, unle very dexterous manipulation in mixing the fused materials have been employed immediately before the instant of pouring out the melted ma . When such inequalities are observed, the objects are broken and re-melted, after which they form a much more homogeneous alloy. This artifice of a double melting is often had recourse to, and especially in casting the alloys for the specula of telescopes. When we wish to alloy three or more metals, we often experience difficulties, either because one of the metals is more oxidable, or denser, or more fusible, than the others, or because there is no direct affinity between two of the metals. In the latter predicament, we shall succeed better by combining the three metals, first in pairs, for example, and then melting the two pairs together. Thus, it is difficult to unite iron with bronze directly; but if, instead of iron, we use tin plate, we shall immediately succeed, and the bronze, in this manner, acquires valuable qualities from the iron. Thus, also, to render bra better adapted for certain purposes, a small quantity of lead ought to be added to it, but this cannot be done directly with advantage: it is better to melt the lead first along with the zinc, and then to add this alloy to the melting copper, or the copper to that alloy, and fuse them together. We have said that the difference of fusibility was often an obstacle to metallic combination; but this circumstance may also be turned to advantage in decomposing certain alloys by the proce called eliquation . By this means silver may be separated from copper, if a considerable quantity of lead be first alloyed with the said copper; this alloy is next exposed to a heat just sufficient to melt the lead, which then sweats out, so to speak, from the pores of the copper, and carries along with it the greater part of the silver, for which it has a strong affinity. The lead and the silver are afterwards separated from each other, in virtue of their very different oxid ability, by the action of heat and air. One of the alloys most useful to the arts is bra ; it is more ductile and le easily oxidised than even its copper constituent, notwithstanding the opposite nature of the zinc. This alloy may exist in many different proportions, under which it has different names, as tombac, similor, pinchbeck, . Copper and tin form, also, a compound of remarkable utility, known under the names of hard bra , for the bushes, steps, and bearings of the axles, arbours, and spindles in machinery; and of bronze, bell-metal, . Gold and silver, in their pure state, are too soft and flexible to form either ve els or coins of sufficient strength and durability; but when alloyed with a little copper, they acquire the requisite hardne and stiffne for these and other purposes. When we have occasion to unite several pieces of the same or of different metals, we employ the proce called soldering , which consists in fixing together the surfaces by means of an interposed alloy, which must be nece arily more fusible than the metal or metals to be joined. That alloy must also consist of metals which po e a strong affinity for the substances to be soldered together. Hence each metal would seem to require a particular kind of solder, which is, to a certain extent, true. Thus, the solder for gold trinkets and plate is an alloy of gold and silver, or gold and copper; that of silver trinkets, is an alloy of silver and copper; that of copper is either fine tin, for pieces that must not be exposed to the fire, or a bra y alloy called hard solder, of which the zinc forms a considerable proportion. The solder of lead and tinplate is an alloy of lead and tin, and that of tin is the same alloy with a little bismuth. Tinning, gilding, and silvering may also be reckoned a species of alloys, since the tin, gold, and silver are superficially united in these cases to other metals. Metallic alloys po e usually more tenacity than could be inferred from their constituents; thus, an alloy of twelve parts of lead with one of zinc has a tenacity double that of zinc. Metallic alloys are much more easily oxidised than the separate metals, a phenomenon which may be ascribed to the increase of affinity for oxygen which results from the tendency of the one of the oxides to combine with the other. An alloy of tin and lead heated to redne takes fire, and continues to burn for some time like a piece of bad turf. Every alloy is, in reference to the arts and manufactures, a new metal, on account of its chemical and physical properties. A vast field here remains to be explored. Not above sixty alloys have been studied by the chemists out of many hundred which may be made; and of these very few have yet been practically employed. Very slight modifications often constitute very valuable improvements upon metallic bodies. Thus, the bra most esteemed by turners at the lathe contains from two to three per cent. of lead; but such bra does not work well under the hammer; and, reciprocally, the bra which is best under the hammer is too tough for turning. That metallic alloys tend to be formed in definite proportions of their constituents is clear from the circumstance that the native gold of the auriferous sands is an alloy with silver, in the ratios of 1 atom of silver united to 4, 5, 6, 12 atoms of gold, but never with a fractional part of an atom. Also, in making an amalgam of 1 part of silver with 12 or 15 of mercury, and afterwards squeezing the mixture through chamois leather, the amalgam separates into 2 parts: one, containing a small proportion of silver and much mercury, pa es through the skin; and the other, formed of 1 of silver and 8 of mercury, is a compound in definite proportions, which crystallises readily, and remains in the knot of the bag. An analogous separation takes place in the tinning of mirrors; for on loading them with the weights, a liquid amalgam of tin is squeezed out, while another amalgam remains in a solid form composed of tin and mercury in uniform atomic proportions. But, as alloys are generally soluble, so to speak, in each other, this definitene of combination is masked and disappears in most cases. M. Chaudet has made some experiments on the means of detecting the metals of alloys by the cupelling furnace, and they promise useful applications. The testing depends upon the appearances exhibited by the metals and their alloys when heated on a cupel. Pure tin, when heated this way, fuses, becomes of a greyish black colour, fumes a little, exhibits incandescent points on its surface, and leaves an oxide, which, when withdrawn from the fire, is at first lemon-yellow, but when cold, white. Antimony melts, preserves its brilliancy, fumes, and leaves the ve el coloured lemon-yellow when hot, but colourle when cold, except a few spots of a rose tint. Zinc burns brilliantly, forming a cone of oxide; and the oxide, much increased in volume, is, when hot, greenish, but when cold, perfectly white. Bismuth fumes, becomes covered with a coat of melted oxide, part of which sublimes, and the rest enters the pores of the cupel; when cold, the cupel is of a fine yellow colour, with spots of a greenish hue. Lead resembles bismuth very much; the cold cupel is of a lemon-yellow colour. Copper melts, and becomes covered with a coat of black oxide; sometimes spots of a rose tint remain on the cupel. Alloys.—Tin 75, antimony 25, melt, become covered with a coat of black oxide, have very few incandescent points; when cold, the oxide is nearly black, in consequence of the action of the antimony: a 1 ⁄ 400 part of antimony may be ascertained in this way in the alloy. An alloy of antimony, containing tin, leaves oxide of tin in the cupel: a 1 ⁄ 100 part of tin may be detected in this way. An alloy of tin and zinc gives an oxide which, whilst hot, is of a green tint, and resembles philosophic wool in appearance. An alloy containing 99 tin, 1 zinc, did not present the incandescent points of pure tin, and gave an oxide of greenish tint when cold. Tin 95, bismuth 5 parts, gave an oxide of a grey colour. Tin and lead give an oxide of a rusty brown colour. An alloy of lead and tin, containing only 1 per cent. of the latter metal, when heated, does not expose a clean surface, like lead, but is covered at times with oxide of tin. Tin 75, and copper 25, did not melt, gave a black oxide: if the heat be much elevated, the under part of the oxide is white, and is oxide of tin; the upper is black, and comes from the copper. The cupel becomes of a rose colour. If the tin be impure from iron, the oxide produced by it is marked with spots of a rust colour. The degree of affinity between metals may be in some measure estimated by the greater or le facility with which, when of different degrees of fusibility or volatility, they unite, or with which they can, after union, be separated by heat. The greater or le tendency to separate into differently proportioned alloys, by long-continued fusion, may also give some information upon this subject. Mr. Hatchett remarked, in his elaborate researches on metallic alloys, that gold made standard with the usual precautions, by silver, copper, lead, antimony, ., and then cast, after long fusion, into vertical bars, was by no means an uniform compound; but that the top of the bar, corresponding to the metal at the bottom of the crucible, contained the larger proportion of gold. Hence, for a more thorough combination, two red-hot crucibles should be employed, and the liquefied metals should be alternately poured from the one into the other. To prevent unnece ary oxidise ment from the air, the crucibles should contain, besides the metal, a mixture of common salt and pounded charcoal. The metallic alloy should also be occasionally stirred up with a rod of pottery ware. The most direct evidence of a chemical change having been effected in alloys is, when the compound melts at a lower temperature than the mean of its ingredients. Iron, which is nearly infusible, acquires almost the fusibility of gold when alloyed with this precious metal. The analogy is here strong with the increase of solubility which salts acquire by mixture, as is exemplified in the difficulty of crystallising residuums of saline solutions, or mother waters, as they are called. In common cases the specific gravity affords a good criterion whereby to judge of the proportion of two metals in an alloy. But a very fallacious rule has been given in some respectable works for computing the specific gravity that should result from the alloying of given quantities of two metals of known densities, supposing no chemical condensation or expansion of volume to take place. Thus, it has been taught, that if gold and copper be united in equal weights, the computed specific gravity is merely the arithmetical mean between the numbers denoting the two specific gravities. Whereas, the specific gravity of any alloy must be computed by dividing the sum of the two weights by the sum of the two volumes, compared, for conveniency sake, to water reckoned unity. Or, in another form, the rule may be stated thus:—Multiply the sum of the weights into the products of the two specific-gravity numbers for a numerator; and multiply each specific gravity-number into the weight of the other body, and add the two products together for a denominator. The quotient obtained by dividing the said numerator by the denominator, is the truly computed mean specific gravity of the alloy. On comparing with that density, the density found by experiment, we shall see whether expansion or condensation of volume has attended the metallic combination. Gold having a specific gravity of 19·36, and copper of 8·87, when they are alloyed in equal weights, give, by the fallacious rule of the arithmetical mean of the densities 19·36 + 8·87 2 = 14·11; whereas the rightly computed mean density is only 12·16. It is evident that, on comparing the first result with experiment, we should be led to infer that there had been a prodigious condensation of volume, though expansion has actually taken place. Let W, w be the two weights; P, p the two specific gravities, then M, the mean specific gravity, is given by the formula — (W + w)Pp Pw + pW ∴ 2Δ = - (P - p) 2 P + p = twice the error of the arithmetical mean; which is therefore always in exce .