SILK MANUFACTURE
A Dictionary of Arts, Manufactures and Mines · 1840 · p. 1121
( Fabrique de soie , Fr.; Seidenfabrik , Germ.) This may be divided into two branches: 1. the production of raw silk; 2. its filature and preparation in the mill, for the purposes of the weaver and other textile artisans. The threads, as spun by the silkworm, and wound up in its cocoon, are all twins, in consequence of the twin orifice in the nose of the insect through which they are projected. These two threads are laid parallel to each other, and are glued more or le evenly together by a kind of glo y varnish, which also envelopes them, constituting nearly 25 per cent. of their weight. Each ultimate filament measures about 1 ⁄ 2000 of an inch in average fine silk, and the pair measures of course fully 1 ⁄ 1000 of an inch. In the raw silk, as imported from Italy, France, China, ., several of these twin filaments are slightly twisted and agglutinated to form one thread, called a single. The specific gravity of silk is 1·300, water being 1·000. It is by far the most tenacious or the strongest of all textile fibres, a thread of it of a certain diameter being nearly three times stronger than a thread of flax, and twice stronger than hemp. Some varieties of silk are perfectly white, but the general colour in the native state is a golden yellow. The production of silk was unknown in Europe till the sixth century, when two monks, who brought some eggs of the silkworm from China or India to Constantinople, were encouraged to breed the insect, and cultivate its cocoons, by the Emperor Just in i an. Several silk manufactures were in consequence established in Athens, Thebes, and Corinth, not only for rearing the worm upon mulberry-leaves, but for unwinding its cocoons, for twisting their filaments into stronger threads, and weaving these into robes. The Venetians having then and long afterwards intimate commercial relations with the Greek empire, supplied the whole of western Europe with silk goods, and derived great riches from the trade. About 1130, Roger II., king of Sicily, set up a silk manufacture at Palermo, and another in Calabria, conducted by artisans whom he had seized and carried off as prisoners of war in his expedition to the Holy Land. From these countries, the silk industry soon spread throughout Italy. It seems to have been introduced into Spain at a very early period, by the Moors, particularly in Murcia, Cordova, and Granada. The last town, indeed, po e ed a flourishing silk trade when it was taken by Ferdinand in the 15th century. The French having been supplied with workmen from Milan, commenced, in 1521, the silk manufacture; but it was not till 1564 that they began succe fully to produce the silk itself, when Traucat, a working gardener at Nismes, formed the first nursery of white mulberry-trees, and with such succe , that in a few years he was enabled to propagate them over many of the southern provinces of France. Prior to this time, some French noblemen, on their return from the conquest of Naples, had introduced a few silkworms with the mulberry into Dauphiny; but the busine had not prospered in their hands. The mulberry plantations were greatly encouraged by Henry IV.; and since then they have been the source of most beneficial employment to the French people. James I. was most solicitous to introduce the breeding of silkworms into England, and in a speech from the throne he earnestly recommended his subjects to plant mulberry-trees; but he totally failed in the project. This country does not seem to be well adapted for this species of husbandry, on account of the great prevalence of blighting east winds during the months of April and May, when the worms require a plentiful supply of mulberry-leaves. The manufacture of silk goods, however, made great progre during that king’s peaceful and pompous reign. In 1629 it had become so considerable in London, that the silk-throwsters of the city and suburbs were formed into a public corporation. So early as 1661 they employed 40,000 persons. The revocation of the edict of Nantes, in 1685, contributed in a remarkable manner to the increase of the English silk trade, by the influx of a large colony of skilful French weavers, who settled in Spital fields. The great silk-throwing mill mounted at Derby, in 1719, also served to promote the extension of this branch of manufacture; for soon afterwards, in the year 1730, the English silk goods bore a higher price in Italy than those made by the Italians, according to the testimony of Keysler. Till the year 1826, however, our silk manufactures in general laboured under very grievous fiscal burdens. Foreign organzine, or twisted raw silk, paid an import duty of 14 s. 7 1 ⁄ 2 d. per pound; raw Bengal silk, 4 s. ; and that from other places, 5 s. 7 1 ⁄ 2 d. Mr. Husk is son introduced a bill at that time, reducing the duty on organzine to 5 s. , and the duty on other raw silk to 3 d. per pound. The total prohibition of the import of French manufactured silks, which gave rise to so much contraband trade, was also converted into a duty of 30 per cent. ad valorem . During the reign of the prohibitory system, when our silk weavers had no variety of patterns to imitate, and no adequate stimulus to excel, on account of the monopoly which they po e ed in the home market, the inferiority of their productions was a subject of constant pride and congratulation among the Lyonnais; and accordingly the English could not stand their competition any where. At that time, the disadvantage on English silk goods, compared to French, was estimated in foreign markets at 40 per cent.; of late years it certainly does not exceed 20, notwithstanding the many peculiar facilities which France enjoys for this her favourite staple. The silkworm, called by entomologists Phalæna bombyx mor i , is, like its kindred species, subject to four metamorphoses. The egg, fostered by the genial warmth of spring, sends forth a caterpillar, which, in its progre ive enlargement, casts its skin either three or four times, according to the variety of the insect. Having acquired its full size in the course of 25 or 30 days, and ceasing to eat during the remainder of its life, it begins to discharge a viscid secretion, in the form of pulpy twin filaments, from its nose, which harden in the air. These threads are instinctively coiled into an ovoid nest round itself, called a cocoon, which serves as a defence against living enemies and changes of temperature. Here it soon changes into the chrysalis or nymph state, in which it lies swaddled, as it were, for about 15 or 20 days. Then it bursts its cearments, and comes forth furnished with appropriate wings, antennæ, and feet, for living in its new element, the atmosphere. The male and the female moths couple together at this time, and terminate their union by a speedy death, their whole existence being limited to two months. The cocoons are completely formed in the course of three or four days; the finest being reserved as seed worms. From these cocoons, after an interval of 18 or 20 days, the moth makes its appearance, perforating its tomb by knocking with its head against one end of the cocoon, after softening it with saliva, and thus rendering the filaments more easily torn asunder by its claws. Such moths or aurelias are collected and placed upon a piece of soft cloth, where they couple and lay their eggs. The eggs, or grains as they are usually termed, are enveloped in a liquid which causes them to adhere to the piece of cloth or paper on which the female lays them. From this glue they are readily freed, by dipping them in cold water, and wiping them dry. They are best preserved in the ovum state at a temperature of about 55° F. If the heat of spring advances rapidly in April, it must not be suffered to act on the eggs, otherwise it might hatch the caterpillars long before the mulberry has sent forth its leaves to nourish them. Another reason for keeping back their incubation is, that they may be hatched together in large broods, and not by small numbers in succe ion. The eggs are made up into small packets, of an ounce, or somewhat more, which in the south of France are generally attached to the girdles of the women during the day, and placed under their pillows at night. They are, of course, carefully examined from time to time. In large establishments, they are placed in an appropriate stove-room, where they are exposed to a temperature gradually increased till it reaches the 86th degree of Fahrenheit’s scale, which term it must not exceed. Aided by this heat, nature completes her mysterious work of incubation in eight or ten days. The teeming eggs are now covered with a sheet of paper pierced with numerous holes, about one-twelfth of an inch in diameter. Through these apertures the new-hatched worms creep upwards instinctively, to get at the tender mulberry leaves strewed over the paper. The nursery where the worms are reared, is called by the French a magnanière ; it ought to be a well-aired chamber, free from damp, exce of cold or heat, rats and other vermin. It should be ventilated occasionally, to purify the atmosphere from the leaves. The scaffolding of the wicker-work shelves should be substantial; and they should be from 15 to 18 inches apart. A separate small apartment should be allotted to the sickly worms. Immediately before each moulting, the appetite of the worms begins to flag; it ceases altogether at that period of cutaneous metamorphosis, but revives speedily after the skin is fairly cast, because the internal parts of the animal are thereby allowed freely to develop themselves. At the end of the second age, the worms are half an inch long; and should then be transferred from the small room in which they were first hatched, into the proper apartment where they are to be brought to maturity and set to spin their balls. On occasion of changing their abode, they must be well cleansed from the litter, laid upon beds of fresh leaves, and supplied with an abundance of food every six hours in succe ion. In shifting their bed, a piece of network being laid over the wicker plates, and covered with leaves, the worms will creep up over them; when they may be transferred in a body upon the net. The litter, as well as the sickly worms, may thus be readily removed, without handling a single healthy one. After the third age, they may be fed with entire leaves; because they are now exceedingly voracious, and must not be subsequently stinted in their diet. The exposure of chloride of lime, spread thin upon plates, to the air of the magnanière , has been found useful in counteracting the tendency which sometimes appears of an epidemic disease among the silkworms, from the fetid exhalations of the dead and dying. When they have ceased to eat, either in the fourth or fifth age, agreeably to the variety of the bombyx , and when they display the spinning instinct by crawling up among the twigs of heath, ., they are not long of beginning to construct their cocoons, by throwing the thread in different directions, so as to form the flo , filoselle, or outer open network, which constitutes the bourre or silk for carding and spinning. The cocoons destined for filature, must not be allowed to remain for many days with the worms alive within them; for should the chrysalis have leisure to grow mature or come out, the filaments at one end would be cut through, and thus lose almost all their value. It is therefore nece ary to extinguish the life of the animal by heat, which is done either by exposing the cocoons for a few days to sunshine, by placing them in a hot oven, or in the steam of boiling water. A heat of 202° F. is sufficient for effecting this purpose, and it may be best administered by plunging tin cases filled with the cocoons into water heated to that pitch. 80 pounds French (88 Eng.) of cocoons, are the average produce from one ounce of eggs, or 100 from one ounce and a quarter; but M. Folzer of Alsace obtained no le than 165 pounds. The silk obtained from a cocoon is from 750 to 1150 feet long. The varnish by which the coils are glued slightly together, is soluble in warm water. The silk husbandry, as it may be called, is completed in France within six weeks from the end of April, and thus affords the most rapid of agricultural returns, requiring merely the advance of a little capital for the purchase of the leaf. In buying up cocoons, and in the filature, indeed, capital may be often laid out to great advantage. The most hazardous period in the proce of breeding the worms, is at the third and fourth moulting; for upon the 6th day of the third age, and the seventh day of the fourth, they in general eat nothing at all. On the first day of the fourth age, the worms proceeding from one ounce of eggs will, according to Bonafons, consume upon an average twenty-three pounds and a quarter of mulberry leaves; on the first of the fifth age, they will consume forty-two pounds; and on the sixth day of the same age, they acquire their maximum voracity, devouring no le than 223 pounds. From this date their appetite continually decreases, till on the tenth day of this age they consume only fifty-six pounds. The space which they occupy upon the wicker tables, being at their birth only nine feet square, becomes eventually 239 feet. In general the more food they consume, the more silk will they produce. A mulberry-tree is valued, in Provence, at from 6 d. to 10 d. ; it is planted out of the nursery at four years of age; it is begun to be stripped in the fifth year, and affords an increasing crop of leaves till the twentieth. It yields from 1 cwt. to 30 cwt. of leaves, according to its magnitude and mode of cultivation. One ounce of silkworm eggs is worth in France about 2 1 ⁄ 2 francs; it requires for its due development into cocoons about 15 cwt. of mulberry leaves, which cost upon an average 3 francs per cwt. in a favourable season. One ounce of eggs is calculated, as I have said, to produce from 80 to 100 pounds of cocoons, of the value of 1 fr. 52 centimes per pound, or 125 francs in whole. About 8 pounds of reeled raw silk, worth 18 francs a pound, are obtained from these 100 pounds of cocoons. There are three denominations of raw silk; viz., organzine, trame (shute or tram), and flo . Organzine serves for the warp of the best silk stuffs, and is considerably twisted; tram is made usually from inferior silk, and is very slightly twisted, in order that it may spread more, and cover better in the weft; flo , or bourre , consists of the shorter broken silk, which is carded and spun like cotton. Organzine and trame may contain from 3 to 30 twin filaments of the worm; the former po e es a double twist, the component filaments being first twisted in one direction, and the compound thread in the opposite; the latter receives merely a slender single twist. Each twin filament gradually diminishes in thickne and strength, from the surface of the cocoon, where the animal begins its work in a state of vigour, to the centre, where it finishes it, in a state of debility and exhaustion; because it can receive no food from the moment of its beginning to spin by spouting forth its silky substance. The winder is attentive to this progre ive attenuation, and introduces the commencement of some cocoons to compensate for the termination of others. The quality of raw silk depends, therefore, very much upon the skill and care bestowed upon its filature. The softest and purest water should be used in the cocoon kettle. The quality of the raw silk is determined by first winding off 400 ells of it, equal to 475 metres, round a drum one ell in circumference, and then weighing that length. The weight is expre ed in grains, 24 of which constitute one denier; 24 deniers constitute one ounce; and 16 ounces make one pound, poids de marc . This is the Lyons rule for valuing silk. The weight of a thread of raw silk 400 ells long, is two grains and a half, when five twin filaments have been reeled and a ociated together. Raw silk is so absorbent of moisture, that it may be increased ten per cent. in weight by this means. This property has led to falsifications; which are detected by enclosing weighed portions of the suspected silk in a wire-cloth cage, and exposing it to a stove-heat of about 78° F. for 24 hours, with a current of air. The lo of weight which it thereby undergoes, demonstrates the amount of the fraud. There is an office in Lyons called the Condition , where this a ay is made, and by the report of which the silk is bought and sold. The law in France requires, that all the silk tried by the Condition must be worked up into fabrics in that country. In the Journal of the Asiatic Society of Bengal, for January, 1837, there are two very valuable papers upon silkworms; the first, upon those of A am, by Mr. Thomas Hugon, stationed at Nowgong; the second by Dr. Heifer, upon those which are indigenous to India. Besides the Bombyx mor i , the Doctor enumerates the following seven species, formerly unknown:—1. The wild silkworm of the central provinces, a moth not larger than the Bombyx mor i . 2. The Joree silkworm of A am, Bombyx religiosæ , which spins a cocoon of a fine filament, with much lustre. It lives upon the pipul tree ( Ficus religiosa ), which abounds in India, and ought therefore to be turned to account in breeding this valuable moth. 3. Saturn i a silhetica , which inhabits the ca ia mountains in Silhet and Dacca, where its large cocoons are spun into silk. 4. A still larger Saturn i a , one of the greatest moths in existence, measuring ten inches from the one end of the wing to the other; observed by Mr. Grant, in Chirra Punjee . 5. Saturn i a paphia , or the Tu eh silkworm, is the most common of the native species, and furnishes the cloth usually worn by Europe ans in India. It has not hitherto been domesticated, but millions of its cocoons are annually collected in the jungles, and brought to the silk factories near Calcutta and Bhagelpur. It feeds most commonly on the hair-tree ( Zizyphus jujuba ), but it prefers the Terminal i a alata , or A am tree, and the Bombax heptaphyllum . It is called Koutkuri mooga , in A am. 6. Another Saturn i a , from the neighbourhood of Comer colly. 7. Saturn i a a a mens is , with a cocoon of a yellow-brown colour, different from all others, called mooga , in A am; which, although it can be reared in houses, thrives best in the open air upon trees, of which seven different kinds afford it food. The Mazankoory mooga , which feeds on the Adakoory tree, produces a fine silk, which is nearly white, and fetches 50 per cent. more than the fawn-coloured. The trees of the first year’s growth produce by far the most valuable cocoons. The mooga which inhabits the soom-tree, is found principally in the forests of the plains, and in the villages. The tree grows to a large size, and yields three crops of leaves in the year. The silk is of a light fawn colour, and ranks next in value to the Mazankoory. There are generally five breeds of mooga worms in the year; 1. in January and February; 2. in May and June; 3. in June and July; 4. in August and September; 5. in October and November; the first and last being the most valuable. The A amese select for breeding, such cocoons only as have been begun to be formed in the largest number on the same day, usually the second or third after the commencement; those which contain males being distinguishable by a more pointed end. They are put in a closed basket suspended from the roof; the moths, as they come forth, having room to move about, after a day, the females (known only by their large body) are taken out, and tied to small wisps of thatching-straw, selected always from over the hearth, its darkened colour being thought more acceptable to the insect. If out of a batch, there should be but few males, the wisps with the females tied to them are exposed outside at night; and the males thrown away in the neighbourhood find their way to them. These wisps are hung upon a string tied acro the roof, to keep them from vermin. The eggs laid after the first three days are said to produce weak worms. The wisps are taken out morning and evening, and exposed to the sunshine, and in ten days after being laid, a few of them are hatched. The wisps being then hung up to the tree, the young worms find their way to the leaves. The ants, whose bite is fatal to the worm in its early stages, are destroyed by rubbing the trunk of the tree with mola es, and tying dead fish and toads to it, to attract these rapacious insects in large numbers, when they are destroyed with fire; a proce which needs to be repeated several times. The ground under the trees is also well cleared, to render it easy to pick up and replace the worms which fall down. They are prevented from coming to the ground by tying fresh plantain-leaves round the trunk, over whose slippery surface they cannot crawl; and they are transferred from exhausted trees to fresh ones, on bamboo platters tied to long poles. The worms require to be constantly watched and protected from the depredations of both day and night birds, as well as rats and other vermin. During their moultings, they remain on the branches; but when about beginning to spin, they come down the trunk, and being stopped by the plantain-leaves, are there collected in baskets, which are afterwards put under bunches of dry leaves, suspended from the roof, into which the worms crawl, and form their cocoons—several being clustered together: this accident, due to the practice of crowding the worms together, which is most injudicious, rendering it impo ible to wind off their silk in continuous threads, as in the filatures of Italy, France, and even Bengal. The silk is, therefore, spun like flax, instead of being unwound in single filaments. After four days the proper cocoons are selected for the next breed, and the rest are uncoiled. The total duration of a breed varies from 60 to 70 days; divided into the following periods :— | Four moultings, with one day’s illne attending each | 20 | | From fourth moulting to beginning of cocoon | 10 | | In the cocoon 20, as a moth 6, hatching of eggs 10 | 36 | | 66 | On being tapped with the finger, the body renders a hollow sound; the quality of which shows whether they have come down for want of leaves on the tree, or from their having ceased feeding. As the chrysalis is not soon killed by exposure to the sun, the cocoons are put on stages, covered up with leaves, and exposed to the hot air from gra burned under them; they are next boiled for about an hour in a solution of the potash, made from incinerated rice-stalks; then taken out, and laid on cloth folded over them to keep them warm. The flo being removed by hand, they are then thrown into a basin of hot water to be unwound; which is done in a very rude and wasteful way. The plantations for the mooga silkworm in Lower A am, amount to 5000 acres, besides what the forests contain; and yield 1500 maunds of 84 lbs. each per annum. Upper A am is more productive. The cocoon of the Koutkuri mooga is of the size of a fowl’s egg. It is a wild species, and affords filaments much valued for fishing-lines. See Silkworm Gut . 8. The Arrindy , or Eria worm, and moth, is reared over a great part of Hindu stan, but entirely within doors. It is fed principally on the Hera , or Palma christ i leaves, and gives sometimes 12 broods of spun silk in the course of a year. It affords a fibre which looks rough at first; but when woven, becomes soft and silky, after repeated washings. The poorest people are clothed with stuff made of it, which is so durable as to descend from mother to daughter. The cocoons are put in a closed basket, and hung up in the house, out of reach of rats and insects. When the moths come forth, they are allowed to move about in the basket for twenty-four hours; after which the females are tied to long reeds or canes, twenty or twenty-five to each, and these are hung up in the house. The eggs that are laid the first three days, amounting to about 200, alone are kept; they are tied up in a cloth, and suspended to the roof till a few begin to hatch. These eggs are white, and of the size of turnip-seed. When a few of the worms are hatched, the cloths are put on small bamboo platters hung up in the house, in which they are fed with tender leaves. After the second moulting, they are removed to bunches of leaves suspended above the ground, beneath which a mat is laid to receive them when they fall. When they cease to feed, they are thrown into baskets full of dry leaves, among which they form their cocoons, two or three being often found joined together. Upon this injudicious practice I have already animadverted. 9. The Saturn i a trifenestrata , has a yellow cocoon of a remarkably silky lustre. It lives on the soom-tree in A am, but seems not to be much used. IMG:4147767755307473660_illo1105.png:Silk filature The mechanism of the silk filature, as lately improved in France, is very ingenious. Figs. 973. and 974. exhibit it in plan and longitudinal view. a is an oblong copper basin containing water heated by a stove or by steam. It is usually divided by transverse partitions into several compartments, containing 20 cocoons, of which there are 5 in one group, as shown in the figure. b , b , are wires with hooks or eyelets at their ends, through which the filaments run, apart, and are kept from ravelling. c , c , the points where the filaments cro and rub each other, on purpose to clean their surfaces. d , is a spiral groove, working upon a pin point, to give the traverse motion alternately to right and left, whereby the thread is spread evenly over the surface of the reel e . f , f , are the pulleys, which by means of cords transmit the rotatory movement of the cylinder d , to the reel e . g , is a friction lever or tumbler, for lightening or slackening the endle cord, in the act of starting or stopping the winding operation. Every apartment of a large filature contains usually a series of such reels as the above, all driven by one prime mover; each of which, however, may by means of the tumbling lever be stopped at pleasure. The reeler is careful to remove any slight adhesions, by the application of a brush in the progre of her work. The expense of reeling the excellent Cevennes silk is only 3 francs and 50 centimes per Alais pound; from 4 to 5 cocoons going to one thread. That pound is 92 hundredths of our avoirdupois pound. In Italy, the cost of reeling silk is much higher, being 7 Italian livres per pound, when 3 to 4 cocoons go to the formation of one thread; and 6 livres when there are from 4 to 5 cocoons. The first of these raw silks will have a titre of 20 to 24 deniers; the last, of 24 to 28. If 5 to 6 cocoons go to one thread, the titre will be from 26 to 32 deniers, according to the quality of the cocoons. The Italian livre is worth 7 1 ⁄ 2 d. English. The woman employed at the kettle receives one livre and five sous per day; and the girl who turns the reel, gets thirteen sous a day; both receiving board and lodging in addition. In June, July, and August, they work 16 hours a day, and then they wind a rubo or ten pounds weight of cocoons, which yield from 1-5th to 1-6th of silk, when the quality is good. The whole expenses amount to from 6 to 7 livres upon every ten pounds of cocoons; which is about 2 s. 8 d. per English pound of raw silk. The raw silk, as imported into this country in hanks from the filatures, requires to be regularly wound upon bobbins, doubled, twisted, and reeled in our silk-mills. These proce es are called throwing silk, and their proprietors are called silk throwsters ; terms probably derived from the appearance of swinging or to ing which the silk threads exhibit during their rapid movements among the machinery of the mills. A representation of a French mill for throwing silk, is given in the Dictionnaire Techno log i que , under the article Moulin age de Soie . But it is a most awkward, operose, and defective piece of machinery, quite unworthy of being presented to my readers. It was in Manchester that throwing-mills received the grand improvement upon the antient Italian plan, which had been originally introduced into this country by Sir Thomas Lombe, and erected at Derby. That improvement is chiefly due to the eminent factory engineers, Me rs. Fair bairn and Lillie, who transferred to silk the elegant mechanism of the throstle, so well known in the cotton trade. Still, throughout the silk districts of France the throwing mills are generally small, not many of them turning off more than 1000 pounds of organzine per annum, and not involving 5000 l. of capital. The average price of throwing organzine in that country, where the throwster is not answerable for lo , is 7 francs; of throwing trame, from 4 fr. to 5 fr. (per kilogramme?) Where the throwster is accountable for lo , the price is from 10 fr. to 11 fr. for organzine, and from 6 to 7 for trame. In Italy, throwing adds 3 s. 9 d. to the price of raw silk, upon an average. I should imagine, from the perfection and speed of the silk-throwing machinery in this country, as about to be described, that the cost of converting a pound of raw silk either into organzine or trame must be considerably under any of the above sums. SILK-THROWING MILL. IMG:4147767755307473660_illo1106.png:Silk throwing mill The first proce to which the silk is subjected, is winding the skeins, as imported, off upon bobbins. The mechanism which effects this winding off and on, is technically called the engine , or swift. The bobbins to which the silk is transferred, are wooden cylinders, of such thickne as may not injure the silk by sudden flexure, and which may also receive a great length of thread without having their diameter materially increased, or their surface velocity changed. Fig. 975. is an end view of the silk-throwing machine, or engine , in which the two large hexagonal reels, called swifts, are seen in section, as well as the table between them, to which the bobbins and impelling mechanism are attached. The skeins are put upon these reels, from which the silk is gradually unwound by the traction of the revolving bobbins. One principal object of attention, is to distribute the thread over the length of the bobbin-cylinder in a spiral or oblique direction, so that the end of the slender semi-transparent thread may be readily found when it breaks. As the bobbins revolve with uniform velocity, they would soon wind on too fast, were their diameters so small at first as to become greatly thicker when they are filled. They are therefore made large, are not covered thick, but are frequently changed. The motion is communicated to that end of the engine shown in the figure. The wooden table A , shown here in cro section, is sometimes of great length, extending 20 feet, or more, according to the size of the apartment. Upon this the skeins are laid out. It is supported by the two strong slanting legs B , B , to which the bearings of the light reel C are made fast. These reels are called swifts , apparently by the same etymological casuistry as lucus à non lucendo ; for they turn with reluctant and irregular slowne ; yet they do their work much quicker than any of the old apparatus, and in this respect may deserve their name. At every eighth or tenth leg there is a projecting horizontal piece D , which carries at its end another horizontal bar a , called the knee rail, at right angles to the former. This protects the slender reels or swifts from the knees of the operatives. These swifts have a strong wooden shaft b , with an iron axis pa ing longitudinally through it, round which they revolve, in bra bearings fixed near to the middle of the legs B . Upon the middle of the shaft b , a loose ring is hung, shown under c , in fig. 976. , to which a light weight d , is suspended, for imparting friction to the reel, and thus preventing it from turning round, unle it be drawn with a gentle force, such as the traction of the thread in the act of winding upon the bobbin. IMG:4147767755307473660_illo1107a.png:Swifts IMG:4147767755307473660_illo1107b.png:Pulley mechanism Fig. 976. is a front view of the engine. B , B , are the legs, placed at their appropriate distances (scale 1 1 ⁄ 2 inch to the foot); C , C , are the swifts. By comparing figs. 975. and 976. , the structure of the swifts will be fully understood. From the wooden shaft b , six slender wooden (or iron) spokes e , e , proceed, at equal angles to each other; which are bound together by a cord f , near their free ends, upon the transverse line f of which cord, the silk thread is wound, in a hexagonal form; due tension being given to the circumferential cords, by sliding them out from the centre. Slender wooden rods are set between each pair of spokes, to stay them, and to keep the cord tight. E is one of the two horizontal shafts, placed upon each side of the engine , to which are affixed a number of light iron pulleys g , g (shown on a double scale in fig. 977. ) These serve, by friction, to drive the bobbins which rest upon their peripheries. IMG:4147767755307473660_illo1107c.png:Spindle To the table A , fig. 975. , are screwed the light cast-iron slot-bearings I , I , wherein the horizontal spindles or skewers rest, upon which the bobbins revolve. The spindles (see F , fig. 981. ) carry upon one end a little wooden pulley h , whereby they pre and revolve upon the larger driving pulleys g , of the shaft E . These pulleys are called stars by our workmen. The other ends of the spindles, or skewers, are cut into screws, for attaching the swivel nuts i ( fig. 981. ), by which the bobbins K , K , are made fast to their respective spindles. Besides the slots, above described, in which the spindles rest when their friction pulleys h , are in contact with the moving stars g , there is another set of slots in the bearings, into which the ends of the spindles may be occasionally laid, so as to be above the line of contact of the rubbing periphery of the star g , in case the thread of any bobbin breaks. Whenever the girl has mended the thread, she replaces the bobbin-spindle in its deeper slot-bearings, thereby bringing its pulley once more into contact with the star, and causing it to revolve. G is a long ruler or bar of wood, which is supported upon every eighth or twelfth leg B , B . (The figure being, for convenience of the page, contracted in length, shows it at every sixth leg.) To the edge of that bar the smooth gla rods k , are made fast, over which the threads glide from the swifts, in their way to the bobbins. H is the guide bar, which has a slow traverse or seesaw motion, sliding in slots at the top of the legs B , where they support the bars G . Upon the guide bar H , the guide pieces l , l , are made fast. These consist of two narrow, thin, upright plates of iron, placed endwise together, their contiguous edges being smooth, parallel, and capable of approximation to any degree by a screw, so as to increase or diminish at pleasure the ordinary width of the vertical slit that separates them. Through this slit the silk thread must pa , and, if rough or knotty, will be either cleaned or broken; in the latter case, it is neatly mended by the attendant girl. IMG:4147767755307473660_illo1107-8.png:Parts of machine The motions of the various parts of the engine are given as follows. Upon the end of the machine, represented in fig. 975. , there are attached to the shafts E ( fig. 976. ), the bevel wheels 1 and 2, which are set in motion by the bevel wheels 3 and 4, respectively. These latter wheels are fixed upon the shaft m , fig. 975. m is moved by the main steam shaft which runs parallel to it, and at the same height, through the length of the engine apartment, so as to drive the whole range of the machines. 5 is a loose wheel or pulley upon the shaft m , working in geer with a wheel upon the steam shaft, and which may be connected by the clutch n , through the hand lever or geering rod o ( figs. 975. and 976. ), when the engine is to be set at work. 6 is a spur wheel upon the shaft m , by which the stud wheel 7, is driven, in order to give the traverse motion to the guide bar H . This wheel is represented, with its appendages, in double size, figs. 979. and 980., with its bo upon a stud p , secured to the bracket q . In an eccentric hole of the same bo , another stud r , revolves, upon which the little wheel s , is fixed. This wheel s , is in geer with a pinion cut upon the end of the fixed stud p ; and upon it is screwed the little crank t , whose collar is connected by two rods u ( figs. 975. and 976. ), to a cro -piece v , which unites the two arms w , that are fixed upon the guide bar H , on both sides of the machine. By the revolution of wheel 7, the wheel s will cause the pinion of the fixed stud p to turn round. If that wheel bear to the pinion the proportion of 4 to 1, then the wheel s will make, at each revolution of the wheel 7, one-fourth of a revolution; whereby the crank t will also rotate through one-fourth of a turn, so as to be brought nearer to the centre of the stud, and to draw the guide bar so much le to one side of its mean position. At the next revolution of wheel 7, the crank t will move through another quadrant, and come still nearer to the central position, drawing the guide bars still le aside, and therefore causing the bobbins to wind on more thread in their middle than towards their ends. The contrary effect would ensue, were the guide bars moved by a single or simple crank. After four revolutions of the wheel 7, the crank t will stand once more as shown in fig. 980. , having moved the bar H through the whole extent of its traverse. The bobbins, when filled, have the appearance represented in fig. 982. ; the thread having been laid on the mall the time in diagonal lines, so as never to coincide with each other.
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